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The requirements for a military-grade audio system are understandably stringent when considering communications needs ranging from air to ground, underwater in a submarine, or inside a tank or troop transport vehicle. Along with meeting basic performance metrics like high voice intelligibility, you must ensure each component complies with MIL-SPECs and can withstand the environmental and battlefield conditions it will be exposed to.
MISCO's history of supplying military contractors with speakers goes back decades. Our founder, Cliff Digre, was a B-17 gunner and radio operator during World War II before launching MISCO in 1949. Over the years, MISCO has developed industry-leading expertise in designing, testing, and manufacturing audio systems, all from our headquarters in Minnesota. Being US-based, we can offer our clients an added level of national and intellectual property security and more direct customer service.
This video showcases some of the military-grade speakers we offer, followed by a look at the key design and testing principles we employ for these demanding applications.
Material and Design
The LS445/U loudspeaker has been a staple for military uses for decades, in part because it is considered explosion-proof. The basket is die-cast aluminum, the cone and dust cap are phenolic-impregnated, and the voice coil is meta-aramid laminated to withstand extreme temperatures. The loudspeaker is designed so the cone, coil, and spider will not leave the structure in an explosion, and the loudspeaker can keep operating. A separate rubber gasket and steel front screen offer added protection.
The LS445/U is National Stock Number (NSN) 5965-008-923665 and conforms to the rigorous MIL-DTL-12606 standards. It’s tough enough to be used in combat tanks and withstand the persistent vibrations aboard a C-5M Super Galaxy.
If lightweight but durable is the goal, a piezoelectric loudspeaker like the MP-1103 is a good option. Its innovative design does not require a magnet or voice coil, making it exceptionally light. It's used in radios for the SINCGARS communication system for voice transmissions between surface and airborne command and control assets. It's water and temperature-resistant.
Reliable two-way communication on submarines between the interior and the bridge or the escape hatch requires loudspeakers that can withstand extreme pressures, temperatures, and corrosion. The U.S. Navy depends on MISCO's LS-450/B for this purpose.
These submersible loudspeakers (NSN # 5965-00583-4106 and built per MIL-L-24296A) have a copper-wound Lamitex voice coil encapsulated by silicone rubber to protect them against sea exposure and freezing spray conditions. The phenolic-impregnated cloth cone, surround, and cap are housed within a brass and & Monel steel body.
Testing and Quality Control
Because MISCO has a significant catalog of military-grade loudspeakers, we can work with customers who need iterations of existing designs. You can then leverage our extensive environmental testing capabilities to verify your new loudspeakers' temperature resistance and ingress protection (I.P.) ratings.
You know a robust loudspeaker is only valuable if the audio coming out of it is clear. For communications, this requires a loudspeaker to perform well over the frequency response of the human voice—which is typically between 200Hz and 8kHz. Initially, MISCO uses precise in-house testing equipment to verify a prototype design's frequency response. Then, each loudspeaker is tested at the end of the assembly line to ensure quality control.
If you are looking for military-grade design, engineering, prototyping, testing, and manufacturing under one roof in the USA, we'd be happy to discuss your needs in depth.
